Preparing master plan showing a development plan with indications of proposed buildings, facilities and utilities / infrastructure and future scope

Our services are as follows:

Plant layout designing as per GMP:

• Pharmaceutical project designing as per USFDA, MHRA, TGA, WHO GMP, Schedule-M norms
• Man & material flow drawings.
• Machine Placement drawing
• Architectural Drawing of facility.

Civil Designing:

• Civil & Structural drawings of plant building considering GMP requirement.
• Construction management.
• Preparation of Bill of quantity(BOQ) & estimate
• Specifications for floor, wall & ceilings in plant.
• Specifications for clean room partition panels, doors, windows.
• Heat Ventilation & air conditioning (HVAC) designing:
• HVAC single line air flow diagrams as per GMP requirement.
• AHU piping & single line ducting layout drawings with proposed location of HVAC equipment.
• AHU grouping, AHU filtration level drawings, Room classification, pressure zoning.
• Design qualification (DQ) & HVAC validation
• Preparation of Bill of quantity(BOQ) & estimate
• General Arrangement (GA) drawings

Electrical Engineering:

• Design Engineering of complete electrical distribution in plant.
• Drawing & designing of high tension yard (HT yard)
• Single line diagram (SLD) of electrical panels, earthing,
• Cable specification, cable tray layout.
• Prepare specification for motors, clean room light fittings, cables (LV & HV) panels, push button station, socket outlets, substation equipment.
• Prepare drawings for transformers, DG sets, MCC, PCC, LDBs, motors, cables, VFDs, UPS etc.
• Generation of bill of quantity(BOQ) & estimate

Utility design:

• Selection of suitable utilities for plant
• Preparation of P&ID for purified water generation & distribution system, compressed air system, Vacuum system, GAS system, CIP & SIP system
• BOQ generation & Quotation procurement of various utilities like purified water system, WFI system, Central Vacuum system, Dust Extraction system. Compressed Air System, Gas System, CIP System, SIP System.
• Checking & approving of working drawing of vendor / contractor

Capacity designing & machinery selection:

• Plant productivity based machinery selection
• Preparation of User requirement specification (URS) of machinery, lab instruments & utilities
• Preparation of tender documents, call of quotation, selection of suitable machinery & vendor

Environmental Engineering:

• Identification of effluent (solid/liquid) likely to be generated.
• Designing of complete effluent management system like preliminary storage tank, decontamination, pumping of neutralized effluent to main stream of ETP plant etc.
• Concept & detailed engineering for handling of exhaust air through Scrubbers/incinerators.
• Liquid/solid waste disposal treatment & handling methodology.
• We provide specification for machinery required for controlling air & notice pollutions.

Plant safety engineering:

• Designing of safety plans required for plant safety, product safety, personal safety, spill /dust contaminants measures, gaseous contaminants measure, static electric discharge etc.
• Preparation of design philosophy for fire/smoke detection and fire protection system
• Designing for firefighting systems & fire water tank, hydrants system & water sprinkler system.

Documentation:

• Complete plant documentation like SOP, Batch manufacturing records, CTD dossiers, Qualification, validation etc.
Feasibility study report of Pharmaceutical projects:
• Preparation of feasibility study report including technical & financial calculations.

Third Party Inspection:

• Inspection feasibility of project report

Clean Room design:

• Designing of clean room from ISO Class 1 to ISO Class 9 (FS209E Class 1 to Class 100,000)
• Designing of modular wall partition, walk able/non walk able ceiling, Doors, windows, clean room light fittings.
• Preparation of specification for clean room modular partition, Bill of quantity (BOQ), tender documents.